03 TENDONS

TENDONS — ELASTIC + RIGID

Biological tendons aren't passive cables — they're springs under pre-tension. They store energy during muscle contraction and release it simultaneously, amplifying output speed beyond what the muscle alone could produce.

ELASTIC TENDON

Transmits force AND stores elastic energy. The spring in the system.

CORETPU elastic cord 0.5mm
WRAPKevlar thread, X-pattern
BUNDLE3–5 cords twisted, Kevlar wrapped
FUNCTIONSpring energy storage

RIGID TENDON

Pure force transmission. No stretch. High-load joints.

MATERIALPure Kevlar braid
STRETCH~0% — inextensible
FUNCTIONDirect force path
// ELASTIC TENDON — CONSTRUCTION
1 PARALLEL TPU 0.5mm ×3 2 TWIST TWISTED BUNDLE 3 X-WRAP KEVLAR X-WRAP limits max stretch
LIGAMENTS — JOINT CONSTRAINT

Ligaments prevent dislocation, limit range of motion, maintain joint geometry — exactly like biological ligaments. They never actuate. Pure Kevlar, woven into flat panels anchored bone-to-bone.

ELBOW LIGAMENT — CONSTRUCTION GUIDE

A
Measure the joint gap first
Build the joint, then cut ligament to fit. Rough guide for elbow: ~15mm wide × 20–25mm long, 2–3 layers of weave.
B
Weave rectangular Kevlar panel
Internal X-cross pattern resists valgus (sideways) and rotational stress simultaneously.
C
Anchor bone-to-bone
Both ends fixed. Medial (inner) and lateral (outer) ligament panels = two separate pieces, one per side of joint.

LIGAMENT PATTERNS

Rectangular panel — basic constraint, both sides of joint

X-cross internal — resists valgus + rotation

Figure-8 wrap — limits rotation range at a joint axis

Loop + cinch — prevents pull-apart on compression joints

WHY TPU NOT RUBBER

Rubber elastic cord creeps under sustained pre-tension — it permanently elongates over hours/days of load. TPU (thermoplastic polyurethane) is more fatigue-resistant under continuous load, holds calibration over time. Better recovery, more consistent spring behavior. TPU is stiffer than rubber but durability wins for a robotic arm that stays pre-tensioned.