🤖 Biomechanical Robotic Arm

25kg
Lift Force
120W
Peak Power
12-24V
Operating Voltage
1.75N
Per Strand

About This Project

A tendon-driven biomechanical robotic arm inspired by human anatomy. Actuation via TCP nylon muscle fibers (Twisted and Coiled Polymer) + nichrome heating — mirroring biological muscle hierarchy from fiber to fascicle to muscle to arm.

TCP muscles contract when heated (nylon shrinks) and relax when cooled (passive return). Multiple strands bundle into fascicles, fascicles bundle into muscle groups, and Kevlar tendons transmit force to joints. This creates a bioinspired system that is:

System Architecture

ComponentMaterialFunction
BonesAluminum/brass tubingStructural frame, tendon routing
Joints3D-printed resin + PTFELow-friction rotation
TendonsBraided Kevlar/aramidForce transmission
MusclesTCP nylon + nichromeActuation (contract)
ControlESP32 + MOSFET + PWMMuscle switching & modulation

Navigate the Build

📋 Overview

Project goals, muscle hierarchy, build phases, anatomy reference

Read Overview →

💪 Fascicle Build

Core actuator unit: 4-layer structure, assembly steps, electrical connection

Read Fascicle Guide →

🔧 Assembly

Full arm muscle groups, MOSFET control variants, circuit diagrams

Read Assembly Guide →

⚡ Speed Architecture

Elastic tendon storage, two-tier recruitment, fluid cooling for faster response

Read Speed Architecture →

📦 Bill of Materials

Complete parts list: electronics, wire, actuation, mechanical, tools

View BOM →

🔬 Research Brief

TCP vs McKibben vs DEA analysis, hybrid design, power budget, open questions

Read Research →

🛒 Shopping List

AliExpress sourcing, phase-gated purchasing (Phase 1-3)

View Shopping List →

Anatomy Reference

The arm's musculature maps 4 major muscle groups in the prototype:

LocationMuscle GroupActionFascicles
Upper arm (front)BicepsElbow flexion3
Upper arm (back)TricepsElbow extension3
Forearm (palm side)FlexorsWrist/finger flexion3
Forearm (back)ExtensorsWrist/finger extension3

Total: 4 muscle groups, 12 fascicles

Images

Upper arm anatomy

Arm anatomy screenshot

Arm anatomy screenshot 2

Arm anatomy screenshot 3